Sheartech Machines Private Limited

A Bottom Entry Homogenizer is a high-shear mixing device installed at the bottom of a mixing tank or vessel. It is specifically designed to emulsify, disperse, and homogenize various liquid and semi-solid materials efficiently. By being located at the bottom, it ensures direct and powerful circulation of materials, reducing air entrapment and optimizing energy usage.

This system is ideal for continuous or batch processing where consistent particle size reduction, emulsion formation, and product stability are critical.

The bottom entry homogenizer works on the rotor-stator principle, where the rotor rotates at high speed inside a stationary stator. 

1. Break down particles and droplets to micron or sub-micron sizes.

2. Create a strong vortex, pulling material downward into the mixing zone.

3. Push the homogenized material radially outward, ensuring rapid dispersion throughout the tank.

• High Shear Performance: Reduces particle size quickly and uniformly.

• Bottom Mounted Design: Saves tank space and improves mixing efficiency.

• Low Air Incorporation: Suitable for foaming-sensitive products.

• CIP/SIP Compatibility: Easy to clean and sterilize for hygienic applications.

• Seal Options: Mechanical seals (single/double) to handle various viscosities and pressures.

• Customizable RPM Range: Typically up to 3000 RPM depending on application.

• Material of Construction: SS304, SS316, or SS316L as per process requirement.

•  Compact Installation: Mounted directly at the bottom, saving vertical space.

• Improved Product Consistency: Uniform mixing and particle size reduction.

•  Reduced Batch Time: Faster homogenization leads to shorter production cycles.

•  Sanitary Design: Ideal for pharmaceuticals, cosmetics, and food applications.

•  Minimal Maintenance: Robust design with low wear components.

• Applications:

• Pharmaceuticals: Ointments, creams, suspensions, gels.

• Cosmetics: Lotions, shampoos, serums, pastes.

• Food & Beverage: Emulsions, dressings, sauces, dairy products.

• Chemical Industry: Polymers, adhesives, emulsions, inks.

• Paints & Coatings: Dispersion of pigments, resins, and stabilizers.

• Variable Frequency Drive (VFD) for speed control

• Jacketed tank integration for temperature-sensitive materials

• Explosion-proof motor for hazardous environments

• PLC-based automation system